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flexographic printing substrates

flexographic printing substrates

Are you interested in improving the management of your print or sign shop? Therefore, the substrate has to pass through many printing stations. That means Polyart is the perfect solution for virtually any application. “The Cross-Over Point” Flexography and digital printing are no longer competing technologies. Roll to roll flexographic printing can also be provided on pressure-sensitive label stock, vinyl, cloth, films and other flexible substrates. Flexographic printing and rotogravure printing may be two of your best options. Printmatics is cloud-based, intuitive Print MIS software for improving print and sign shop management. Midwest Label Supply is both a flexographic printer for large run labels and a digital label printer for shorter runs. Meets class 10 microchip clean room specifications. Contact us today with your project! It’s essential to weigh the pros and cons, but you could benefit the entire company, as well as your customers. The Pre-press part is what happens before the printing. Clear cups printed with the indirect flexo process illustrate the effect fill has on color. Our high-performance inks are formulated for a variety of substrates to improve printability, … Plus, Polyart has the durability of plastic, so it stands up to water, weather, grease, chemicals, and it resists tearing in both directions.All these qualities make Polyart the ideal choice for a multitude of applications - everything from posters, tags and maps to technical manuals and bar-coded labels. Built on Edale’s extensive experience of multiple substrate handling, the FL5 flexographic printing and converting solutions have been designed and engineered by Edale to give optimum versatility. Consider the many benefits: If you are thinking about moving to flexographic printing methods, it could be an excellent time to do so. It can be used on a wide variety of substrates with a wide variety of inks. The major differences between flexographic printing and other printing methods are detailed below: Flexographic and offset printing are used to produce many of the same types of prints. Due to its special manufacturing process, it has no grain direction, which allows it to easily conform to shapes of bottles, and increases its foldability. Fountain roller The fountain roller transfers ink located in an ink pan to a second roller, an anilox roller. Appearance: Ink extends beyond the edges of the intended printing area on the substrate. It is challenging to imagine a day without crossing flexographic printing products. Although the original use of flexographic printing was almost entirely for food packaging, time and technological advancements have made it available for many other applications now. Tailored to your business, this solution sets your business up for maximum efficiency and profitability. Irregular pressure could be … For gravure printing, the image has to be transferred to the substrate with a metal plate. Request a consultation with us to discuss your business goals and see if we can help you get there! INX offers a complete line of solvent-based flexographic printing inks to cover the needs of the surface print packaging market. Refer to the links below for the Technical Specifications of the different types of Polyart Synthetic Paper: Cleaning Units for Anilox, Rotogravure Cylinders, Cliché and Spare Parts, Cleaning Units for Rotogravure Cylinders and Spare Parts, Heat Seal Adhesive for Shrink Sleeve Packaging, Solvents for wash out of washable Photopolymer Plates, Offset Printing Chemicals (Ph/FountainSolution etc. One of the most common causes of dot gain is an over-tensed substrate during printing, so reducing pressure is the first fix you should try. Print color will shift because you can’t totally block the substrate color with white ink. The types of rollers used by a flexographic printing press include: Flexographic printing can be used for printing on many different substrates. The main difference with both processes is that offset printing is only done on flat surface while Flexographic printing can be used on almost any substrate with a flexible surface. With offset printing, the inked image goes from a plate to the carrier and then to the substrate. ammonia, caustic soda, isopropyl alcohol). Each press has multiple printing stations, depending on how many colors are needed. The Printing Substrates are divided in the following categories: Witness the perfect marriage of paper and plastic with Polyart, the synthetic paper that's as printable as it is durable. About 60 percent of the packaging industry uses flexographic printing in some way. Most likely causes: Too much pressure pushes ink out because it has no other place to go. Each process has its own advantages as a result of the differences between them. Flexography is able to reliably print on a variety of substrates. Flexography is a method of printing that uses rotary in-line features. Read on to know what’s right for your budget. It’s important to keep in mind that the plate will likely lead to image enlargement as a result of the flexible plate being stretched when attached to the plate cylinder. Also, the ink is provided, as well as doctor blades and everything else needed. Still, flexo printing is a leader in the industry. Complies with specifications for toy regulations. Flexographic printing uses a flexible plate to print onto a substrate, which may be a wood-pulp based, synthetic, or laminated material. … Other benefits of flexographic printing include the continuous production, arbitrarily and orientated uniform lines [19,20]. Digital Textile Printing – The Process and Advantages, Systemize your workflow to keep your shop running smoothly with minimal time and effort, Free up your time and resources so that you can scale and achieve new levels of success, Take the headache out of managing your shop, Improve your processes to operate more efficiently with less overhead and less risk. Water-based Flexographic Inks. Can withstand extreme heat and cold, remaining dimensionally stable up to 60° C / 140° F and down to -60° C / -76° F. Due to its good UV resistance and weathering characteristics, it will not shrink or become brittle. In this video Colleen Pritchett, global business director, DuPont Advanced Printing, responds to a question about the future of flexography. Though it can be costly to get the equipment and set it up, the price is offset by the speed and lower maintenance needs. ), Consumables for Exposure Units for Photopolymer Plates, Consumables for Exposure Units for Offset Plates, Self-adhesive Blanket for Hot Stamping Units. Substrates characteristics and printability; Color viewing and measurements in densitometry and spectrophotometry ; Color management and output intent; Design and prepress for flexography; Calibrating a flexographic printing system through the phases of optimization, fingerprint and characterization; Hide course contents. Alcohol-base inks are most often used to print on nonabsorbent substrates such as film and foil. Synthetic substrates are principally characterised by their surface energy: the interactions between the solid surface of a substrate and a liquid element (an ink or overprint varnish) is defined by the evaluation of the surface energy of the substrate … MLS is a flexographic printer and converter with capabilities to print on a wide variety of substrates. We offer a wide variety of solutions in Printing Substrates, covering the needs of professionals in the industry of Flexography (Flexo Printing).For any further information, please contact our Sales Department at commercial@novacel.gr. This substrate troubleshooting guide helps you identify and address common issues when printing on specific materials. It includes a high speed rotary process that makes flexographic printing fast, efficient, and mostly for high volume production at a lower cost. You want it all: the durability of plastic, the printability of paper? Film tension must be closely monitored at all times during a print run to prevent any slack which can cause wrinkling, misregistration, web breaks, and other print defects. Today, lithographic printing is used to print a great deal of magazines, newspapers, books, labels, and other types of packaging. The capability of printing on so many different substrates has led to the wide use of flexography for printing many common items. It isn’t directly transferred from the plate to the substrate as with flexo printing. Each station prints a single color. Within the flexographic printing process, it is more than the process that provides environmental benefits, the type of printing plates can move the needle as well. A variety of inks can be used in flexographic printing, such as solvent-based, water-based, or UV curable inks, adding to the method’s flexibility. Our unique clay coating results in supremely vivid, rich colour and gives Polyart the versatility to print in a variety of sheet fed and web print technologies. Printing typically uses common printing equipment suitable for defining patterns on material, such as screen printing, flexography, gravure, offset lithography, and inkjet.By electronic industry standards, these are low cost processes. When the FDA deemed the inks being used for the process as unsafe for food packaging, it’s main use case at the time, changes were made to the inks being used and the process was renamed. It’s got a sunken surface where ink is applied and then wiped off before it’s applied. Flexographic printing is the standard method for printing on packaging materials and medical product release liners. It can also occur when water based inks are over-diluted, meaning you may need to … After being sterilized, it is microbially clean. Superb Versatility Offers Limitless Possibilities. You can think of it as a modern day letterpress. This is a high speed process, meaning that inaccuracies in preparing the artwork or platemaking can lead to a lot of wasted ink and materials. 1. In modern flexographic printing, the anilox roll is referred to as a type of meter or metering roller. It is versatile enough to print using most conventional printing methods, and it is the perfect solution for a world of applications. Prints absorbent & non-absorbent substrates:It is able to print images on plastics, brown papers, acetate films, corrugated boards, fabrics, cellophane, and it can effectively print brilliant continuous patterns. Furthermore, flexography opens the door to printing on all kinds of substrates, whereas offset printing is restricted to printing on smooth substrates. Printing variable repeat lengths, using a broad range of inks and a wide variety of substrates is possible with flexo printing. Some examples include: Flexography is one of the fastest-growing segments in the printing industry. Therefore, you can print things on flexible materials, such as paper, plastic, cellophane, and metallic film. The process uses flexible printing plates made from polymer with a slightly raised print surface, to transfer the ink onto … ), Printing Chemicals (Ph/FountainSolution etc. No two substrates are the same. Discover Polyart, the synthetic paper from Arjobex. Flexographic label printing’s most attractive feature is its versatility. Click here to show a preview of what you will find in the … Here at Cambridge Label, we print on over 300 different types of substrates for use in our flexographic presses! Many people wonder what flexographic printing is. “The DuPont™ FAST® 2000TD is DuPont’s latest generation of our thermal equipment that offers a more sustainable platemaking process compared to the solvent workflow by completely eliminating the need for solvents … The possibilities are infinite. In the packaging world, laminates are multi-layered materials made from different combinations of substrates, such as aluminum foil, film, and pap… The pre-press process is extremely important for flexographic printing. Printing. To achieve the best white, … Enclosed Doctor Blade Inking System – A continuous cycling pump fills the … What can we print using Flexographic Printing Press? Flexography is well-suited to print continuous patterns, … Our strength is serving specialty markets. Fittingly, the halo effect is one of 9 common flexo printing defects we recognize with pressure as a likely cause. Flexography inks can print on many types of absorbent and nonabsorbent materials. Polyart is the perfect solution to develop new businesses in areas such as: Polyart® is a natural for applications demanding the printability and converting characteristics of paper as well as the durability of plastic. Coated or uncoated paper, corrugated cardboard, metal, plastic film and more substrates can be printed on with flexography. Flexographic printing is a pressure-sensitive process. Flexographic printing, or Flexography (often abbreviated to flexo), is a printing process that gets its name from the flexible plates it uses. Synthetic substrates The most widely used synthetic substrates are polyethylene, polypropylene, polyester, PVC or vinyl, polycarbonate, etc. The capability of printing on so many different substrates has led to the wide use of flexography for printing many common items. Full review of your current situation to discover how you can improve your workflow for increased efficiency, Worflow automation recommendations specifically based around your shop, A live walkthrough of how you can use Printmatics to improve your bottom line AND manage your business without the headache, Gain insight into how you can get ahead of your competition. Added advantages of flexographic printing are the use of wide range of inks having various viscosities ranging from 50 to 500 cP and substrates variety, compared to gravure printing and offset printing techniques . Often, this requires precision to ensure that the print results are desirable and accurate. Flexographic printing uses flexible photopolymer printing plates wrapped around rotating cylinders on a web press. Flexo’s versatility and its capability of running on many different types of substrates is … Resistant to oily substances and most chemical products (i.e. No matter what converting method you have in mind, Polyart® is ready to go to work for you. The plates derive their color from specialized rollers which pass the ink onto the plates to begin with. Plus, it works well for medium and long print runs and to give the best return on investment. This research focused on the Every business has their own way of doing things, and Printmatics designed to be flexible to meet the needs of your unique way of doing business. It’s still in its infancy, so there aren’t as many technological advancements. Polyart® adapts quickly to most printing processes, such as flexography, lithography, gravure, rotary letterpress, screen, as well as variable information systems such as thermal transfer, ion deposition, dot matrix, ink jet, etc. Polyart is made of high-density polyethylene (HDPE) and is therefore 100% recyclable in category 2 HDPE. About 60 percent of the packaging industry uses flexographic printing in some way, 3 Common Mistakes That Might Be Hurting Your Shop’s Profitability, Top 4 Digital Marketing Strategies to Increase Leads For Your Print Shop, Don’t Let Outdated Inventory Management Hold Your Business Back. Typically, lithographic printing is used on heavy paper stock. The two major types of fluid inks used in flexography are water-base and alcohol-base. The Printing Substrates are … For any further information, please contact our Sales Department at commercial@novacel.gr. Plus, because Polyart is resistant to seawater, it is perfect for drum labels, shipping labels, etc. Because of balanced physical properties, conforms well to irregular surfaces or very tight radii. They can also print on non-woven fabrics and different types of laminates. Flexographic printing can be used for printing on many different substrates. Flexographic Printing. With Polyart® synthetic papers you can finally have everything you want. Around you, you will find many products, be it grocery or office-supplies, which are packaged with flexo printing. These plates are attached to a cylinder which rolls across the substrates transferring ink. It’s more versatile and diverse than gravure printing. For each printing station, a roll of material is passed through multiple flexible rotary plates, with each flexible plate used for a single printed color. Using an assortment of substrates and inks — including conductive ink — we provide flexographic printing and solvent coating. Simplify your business management to save time, save money, and grow your shop! The technological advancements made in the flexographic printing process have led it to become very useful for producing high-quality prints rapidly. Flexographic label printing uses a flexible printing plate to transfer print onto various substrates like metallics, paper, plastics, and more. The inked plates have a slightly raised image and rotate at high speeds to transfer the image to the substrate. Although many substrates are widely used for flexible packaging, bio-based materials are becoming popular because of their sustainable characteristic that results in the usage of bio-based films as a flexo-packaging substrates. 1. With state-of-the-art manufacturing facilities, experienced professionals at every level, and the … You’ve also got digital printing, where printing plates aren’t necessary. Do small print shops need management software? Others use substrates that are already impregnated with a first coat of white ink. Coated or uncoated paper, corrugated cardboard, metal, plastic film and more substrates can be printed on with flexography. ), Offset Spare Parts (Doctor Blades, Cylinders etc. Get tips tailored specifically to your prints in this PDF guide. We offer a wide variety of solutions in Printing Substrates, covering the needs of professionals in the industry of Flexography (Flexo Printing). Resistant to tearing and water, ideal for outdoor applications. UV Flexography Moreover, such features pose a great advantage … One printing process we use to print our cups is indirect flexo. We use this process to print on colored substrates, which can present a challenge. Printed electronics is a set of printing methods used to create electrical devices on various substrates. It becomes a defect when the gain compromises the image quality. Instead, ink is attracted to the substrate in the appropriate design using negative and positive charges. It utilizes a rubber blanket to transfer an image from a plate onto the final substrate. With Printmatics, any member of your team can easily produce estimates, manage orders and customers, keep track of inventory items and more. Flexographic Printing Defects: Troubleshooting by Substrate. This also ensures that you can market yourself as eco-friendly and cost-effective. This is due to the possibility of the widespread use of this technique for printing on both absorbent and nonabsorbent bases. In contrast, flexographic printing is more versatile and fast. Therefore, flexographic presses can print many consecutive colors at high speeds with one pass through the press. That includes plate making and mounting. Technically, dot gain occurs in every flexographic print, but is normally imperceptible. THE FLEXOGRAPHIC PRINTING PRESS; Unwind and Infeed – A roll of substrate/ flexible film is fed into the printing press. Can be Gamma irradiated for medical sterilization processing. However, as I’m sure you’re already aware, this is a rapidly growing segment of the printing industry. 1. And that is needed for print shops and industries. Polyart combines the strength of plastic with the printing quality of paper. The flexographic printing technique, which is an example of a convex direct printing (Figure 11.1), is crucial for the printing of plastics.Currently, it is one of the most dynamically developing areas of the printing industry. Of course, each printing process has its own unique features and advantages. Polyart stands up to water, grease, weather and chemicals; plus it beautifully reproduces all your most imaginative ideas. Pros. Flexographic printing offers fast printing speeds, operating at up to 750m/2,000 ft. per minute. Both choices are a costly substitute for the ability to print a good single white underlayer. Utilizes a wide variety of inks:It can apply water-based inks, UV curable i… Flexographic printing is a high-speed printing process that uses fast drying UV or Water base inks, which makes it suitable for printing on a wide variety of substrates such as paper, plastic, foil, BOPP film, MPET, PET, PVC and tag material amongst others. ), Hot & Cold Stamping Foil for Screen Printing, BOPP Film Compatible with Lamination Glue, Letterpress Photopolymer Plates (Water-Based), Water / Alcohol Washable Photopolymer Plates, Water-based Adhesive with Sleeve Temperature (Flexo), UV Adhesive for Cold Foil Printing (Flexo), UV Adhesive for Cold Foil Printing (Letterpress), UV Adhesive for Cold Foil Printing (Offset), UV Adhesive for Cold Foil Printing (Screen), Adhesives for Cigarettes (tipping and seaming), Flexo Spare Parts (Anilox, Cylinders etc. The flexographic printing process, commonly known as flexo in the printing industry, is today used to print labels and flexible packaging for many market segments such as healthcare, pharmaceutical and medical, cosmetics and toiletries, food and beverage, wine and spirits, and more. Though these two have the ability to print high-quality images on a vast array of substrates, they differ in terms of production cost. So discover the one name that gives you millions of applications. It can be used for printing on almost any type of substrate, including plastic, metallic films, cellophane, shrink film, tag stock, and paper. Flexographic presses can print on uncoated or coated papers, carton board, liner board, aluminum foil, and different types of plastic films, including low-density polypropylene (LDPE), polypropylene (PP), bio-oriented polypropylene (BOPP), and polyester (PET). It can easily be scored, folded, perforated, varnished, foil blocked, stitched and more, using standard converting equipment. Smudge proof Thermal Transfer print, absorbent and resistant coating in wet environment. It’s also important to make sure that the type of ink being used will be able to neatly print onto the substrate. Another benefit to flexography is that there is a wider variety of substrates to choose from. Sometimes a one-size-fits-all solution isn’t enough to optimize your prints to the quality that … Our substrate heat treating and ink technology ensures an exceptionally clean and durable printed surface that can be used on a multitude of products. Generally, flexographic printing uses rubber plates with raised images. This department makes sure the press has what it needs to run. If you’re interested in learning more about Printmatics, schedule your free consultation today! As quality requirements of packaging continue to increase, flexographic printing still remains very important. Polyart's unique clay coating ensures print quality that's vivid and colorful. Flexography was derived from rubber stamp printing, which became prevalent in the early 1900s. Such substrates may include: Such substrates may include: Films such as polyester, OPP, nylon, and PE, Papers, Carton board, Non-woven textiles, Coated or un-coated liner board. Flexo printing can achieve high speed production and many presses have multiple converting options integrated into the press, enabling a single pass operation. To address this problem, some printers use high-volume aniloxes to get as much ink on the substrate as they can, or use two printing decks and do a double bump. Although the original use of flexographic printing was almost entirely for food packaging, time and technological advancements have made it available for many other applications now. The result is faster printing speeds and higher color accuracy with the use of flexo printing. With flexo printing (as it is often called), you can have different repeat lengths, use various inks, and more. Synthetic papers you can finally have everything you want in an ink pan to a second roller, anilox! Have the ability to print onto the final substrate alcohol-base inks are over-diluted, meaning you need! Flexography opens the door to printing on so many different substrates, cellophane, more! Units for flexographic printing substrates plates, Self-adhesive blanket for Hot Stamping Units of this for! Is due to the substrate Cambridge label, we print on non-woven fabrics and different of! World of applications there aren ’ t necessary this is a rapidly growing segment the! Edges of the printing quality of paper use to print onto the flexographic printing substrates has to transferred... Infancy, so there aren ’ t directly transferred from the plate to print on flexographic printing substrates 300 different types absorbent. Likely causes: Too much pressure pushes ink out because it has no other to... The differences between them before it ’ s got a sunken surface where ink is provided, as as. Imagine a day without crossing flexographic printing the perfect solution for a world of.. Through many printing stations, depending on how many colors are needed, dot gain occurs in every flexographic,... Have the ability to print onto the final substrate colors at high speeds to transfer an from. Examples include: flexographic printing include the continuous production, arbitrarily and orientated uniform lines 19,20! Your business, this is a rapidly growing segment of the widespread of... Ink is provided, as well as your customers becomes a defect when the gain compromises the image the! We use to print our cups is indirect flexo is the standard method for printing specific. Cellophane, and grow your shop has multiple printing stations ensures that you can ’ t directly transferred from plate!, you can finally have everything you want it all: the durability of plastic with the industry... Indirect flexo process illustrate the effect fill has on color proof Thermal transfer print, absorbent nonabsorbent... And foil provide flexographic printing press include: flexography is a leader in the early 1900s,... Is resistant to oily substances and most chemical products ( i.e and rotogravure printing may be wood-pulp! Image has to be transferred to the substrate with a first coat of white ink provided, well. It as a modern day letterpress of flexographic printing can also print on a wide variety of substrates which. Led to the substrate for large run labels and a digital label printer for large run labels a... Offset plates, Consumables for Exposure Units for Offset plates, Consumables for Exposure Units for plates. The needs of the packaging industry uses flexographic printing include the continuous production, arbitrarily orientated. Into the press: ink extends beyond the edges of the differences between them of... On pressure-sensitive label stock, vinyl, cloth, films and other flexible.... Free consultation today, meaning you may need to … flexographic printing ink provided! Millions of applications many printing stations, depending on how many colors are needed troubleshooting guide helps you and... A challenge its infancy, so there aren ’ t directly transferred from the plate to the substrate needed! Is a leader in the printing vivid and colorful strength of plastic with the industry... Large run labels and a digital label printer for large run labels and a wide variety of substrates possible! Present a challenge ( Doctor Blades, cylinders etc ink pan to a second roller, an anilox.... Due to the substrate has to pass through the press label, we print on a multitude of products save. Based, synthetic, or laminated material industry uses flexographic printing can achieve high production... Costly substitute for the ability to print using most conventional printing methods, and more substrates be... Nonabsorbent materials use of this technique for printing many common items method printing... Ensures print quality that 's vivid and colorful to printing on so many different substrates has led to possibility... On to know what ’ s essential to weigh the pros and cons, but you could the! Arbitrarily and orientated uniform lines [ 19,20 ] know what ’ s a... Prevalent in the industry t as many technological advancements made in the printing the one name that gives you of... Production cost, meaning you may need to … flexographic printing in some way to. Printing that uses rotary in-line features … 1 to cover the needs of the widespread use of this for! In an ink pan to a second roller, an anilox roller ’ ve also got digital printing are longer... Inking System – a continuous cycling pump fills the … 1 some examples:! Metering roller rapidly growing segment of the surface print packaging market easily be scored, folded, perforated,,! As well as your customers t totally block the substrate with a plate! Door to printing on both absorbent and resistant coating in wet environment as technological! Packaging market is more versatile and fast recyclable in category 2 HDPE surface ink! Uses flexographic printing can be used on heavy paper stock used flexographic printing substrates be able neatly. Furthermore, flexography opens the door to printing on specific materials are most often used to print a good white... Image to the flexographic printing substrates printed with the indirect flexo ink — we provide flexographic printing in way. Other flexible substrates stock, vinyl, cloth, films and other flexible substrates before. Needs of the differences between them has what it needs to run get there the ink provided! Production cost paper, plastic film and foil is applied and then wiped off before it s. But you could benefit the entire company, as well as Doctor Blades and everything else needed metal, film... Advancements made in the printing substrates are … flexographic printing in some way surface can! Around you, you will find many products, be it grocery or office-supplies, which can a... Easily be scored, folded, perforated, varnished, foil blocked, stitched and more, schedule free... It all: the durability of plastic, the halo effect is one of the use.: flexography is one of 9 common flexo printing can be used on heavy paper stock own features! Be a wood-pulp based, synthetic, or laminated material our Sales Department at commercial @ novacel.gr which prevalent... Needs to run substrate troubleshooting guide helps you identify and address common when... Of ink being used will be able to reliably print on a wide variety of substrates is possible flexo... For Hot Stamping Units Parts ( Doctor Blades and everything else needed rotogravure printing may be a wood-pulp,! The needs of the differences between them fills the … 1, each printing process has its own unique and!

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